←Mechanical Engineering

Semester 5

Theory

Heat Transfer (PCC-ME 301) - 4.5 Credits

3L + 0T + 3P practical problems using empirical correlations. ➔ The course will also briefly cover boiling and condensation heat transfer, and the analysis and design of heat exchangers. Detailed contents: Module 1 Introduction to three modes of heat transfer, Derivation of heat balance equation- Steady one dimensional solution for conduction heat transfer in Cartesian, 1 cylindrical and spherical geometry, concept of conduction and film resistances, critical insulation thickness, lumped system approximation and Biot number, heat transfer through pin fins- Two dimensional conduction solutions for both steady and unsteady heat transfer-approximate solution to unsteady conduction heat transfer by the use of Heissler charts. Module 2 Heat convection, basic equations, boundary layers: Forced convection, external and internal flows- Natural convective heat transfer- Dimensionless parameters for forced and free convection heat transfer-Correlations for forced and free convection- Approximate solutions to laminar boundary layer equations (momentum and energy) for both internal and external flow- Estimating heat transfer rates in laminar and turbulent flow situations using appropriate correlations for free and forced convection. Module 3 Interaction of radiation with materials, definitions of radiative properties, Stefan Boltzmann’s law, black and gray body radiation, Calculation of radiation heat transfer between surfaces using radiative properties, view factors and the radiosity method. Module 4 Types of heat exchangers, Analysis and design of heat exchangers using bothLMTD and ε-NTU methods. Module 5 Boiling and Condensation heat transfer, Pool boiling curve. Module 6 Introduction mass transfer, Similarity between heat and mass transfer

References:

➔ Bejan, Heat Transfer John Wiley, 1993
➔ J.P.Holman, Heat Transfer, Eighth Edition, McGraw Hill, 1997.
➔ F.P.Incropera, and D.P. Dewitt, Fundamentals of Heat and Mass Transfer, John
Wiley, Sixth Edition, 2007.
➔ MassoudKaviany, Principles of Heat Transfer, John Wiley, 2002
➔ Yunus A Cengel, Heat Transfer: A Practical Approach, McGraw Hill, 2002
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Practical:
➔ Determination of Thermal Conductivity of a Metal Rod.
➔ Determination of Overall Heat Transfer Coefficient of a Composite wall.
➔ To find the effectiveness of a pin fin in a rectangular duct natural
convective condition and plot temperature distribution along its length.
➔ To find the effectiveness of a pin fin in a rectangular duct under forced
convective and plot temperature distribution along its length
➔ Determination of Heat Transfer Coefficient in a free Convection on a vertical
tube.
➔ Determination of Heat Transfer Coefficient in a Forced Convection Flow through
a Pipe.
➔ Determination of Emissivity of a Surface.
➔ Determination of Stefan Boltzmann’s Constant.
➔ Determination of LMDT and Effectiveness in a Parallel Flow and Counter Flow
Heat Exchangers.
Fluid Machinery (PCC-ME 302) - 4.5 Credits

3L + 0T + 3P Detailed contents: Module 1 Introduction: Classification of fluid machinery. Module 2 3 Dynamic action of fluid jet: Impact of fluid jet on fixed and moving flat places, impact of jet on fixed and moving curved vanes, flow over radial vanes, jet propulsions. Module 3 Euler’s fundamental equation, degree of reaction. Module 4 Hydraulic turbines, introduction, classification, impulse turbine, construction details, velocity triangles, power and efficiency calculations, reaction turbines; construction details, working principle, velocity triangles, power and efficiency calculations, draft tube, cavitation, Governing. Module 5 Principle of similarity in fluid machinery; unit and specific quantities, testing models and selection of hydraulic turbines. Module 6 Positive displacement pumps: Reciprocating pump; working principle, classification, slip, indicator diagram, effect of friction and acceleration, theory of air vessel, performance characteristics gas gear oil pump and screw pump. Module 7 Rotodynamic pumps: Introduction, classification, centrifugal pump; main components, working principle velocity triangle, effect of shape of blade specific speed, heats, power and efficiency, calculations minimum steering speed, multi stage pumps, performance characteristic, comparison with reciprocating pump.

References:

➔ G. T. Mase, R. E. Smelser and G. E. Mase, Continuum Mechanics for Engineers,
Third Edition, CRC Press,2004.
➔ Y. C. Fung, Foundations of Solid Mechanics, Prentice Hall International, 1965.
➔ Lawrence. E. Malvern, Introduction to Mechanics of a Continuous Medium,
Prentice Hall international, 1969.
➔ Hydrantic Machine by Jagdish Lal
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➔ Hydraulics & Hydraulic Machines by Vasandari
➔ Hydrantic Machine by RD Purohit
Practical:
➔ Performance on hydraulic turbines:
◆ Pelton wheel
◆ Francis turbine
◆ Kaplan turbine.
➔ Performance on hydraulic pumps:
◆ Single stage and multi stage centrifugal pumps
◆ Reciprocating pump.
➔ Performance test of a two stage reciprocating air compressor
➔ Performance test on an air blower
OPTIONAL
➔ Visit to hydraulic power station/Municipal water pump house and case studies.
➔ Demonstration of cut section models of hydraulic turbines and pumps.
Manufacturing Processes (PCC-ME 303) - 4.5 Credits

3L + 0T + 3P Detailed contents: Module 1 Conventional Manufacturing processes: Casting and Moulding: Metal casting processes and equipment, Heat transfer and solidification, shrinkage, riser design, casting defects and residual stresses. Module 2 Introduction to bulk and sheet metal forming, plastic deformation and yield criteria; fundamentals of hot and cold working processes; load estimation for bulk forming (forging, rolling, extrusion, drawing) and sheet forming (shearing, deep drawing, bending) principles of powder metallurgy. 5 Module 3 Metal cutting: Single and multi-point cutting; Orthogonal cutting, various force components: Chip formation, Tool wear and tool life, Surface finish and integrity, Machinability, Cutting tool materials, Cutting fluids, Coating; Turning, Drilling, Milling and finishing processes, Introduction to CNC machining. Module 4 Joining/fastening processes: Physics of welding, brazing and soldering; design considerations in welding, Solid and liquid state joining processes; Adhesive bonding. Additive manufacturing: Rapid prototyping and rapid tooling Module 5 Machine Tools: ➔ Lathe: Principle, types, operations, turret/capstan, semi/automatic, Tool layout. ➔ Shaper, slotted, planer, operation, drive. ➔ Milling, Milling cutter, up & down milling, dividing head indexing, Max chip thickness, power required. ➔ Drilling and boring, reaming tools, Geometry of twist drill, Grinding, Grinding wheel, Abrasive, cutting action, grinding wheel specification, Grinding wheel wear, alterations, wear, fracture wear, dressing and trimming. Max chip thickness and guest criteria, Flat and cylindrical grinding, Centerless grinding, Super finishing, Honing lapping, Pol

References:

➔ Kalpakjian and Schmid, Manufacturing processes for engineering materials (5th
Edition)-Pearson India, 2014
➔ Mikell P. Groover, Fundamentals of Modern Manufacturing: Materials, Processes,
and Systems
➔ Degarmo, Black & Kohser, Materials and Processes in Manufacturing
Practical:
Minimum of 10 Experiment need to be performed
➔ Metal Casting Lab:
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◆ Pattern Design and making – for one casting drawing.
◆ Sand properties testing (strengths and permeability)
◆ Moulding, Melting and Casting
➔ Welding Lab:
◆ ARC Welding Lap & Butt Joint
◆ Spot Welding
◆ Gas Welding
➔ Mechanical Press Working:
◆ Blanking & Piercing operation and study of simple, compound and
progressivepress tool.
◆ Bending and other operations
➔ Machining Lab:
◆ Cutting operation (Orthogonal & Oblique) on lathe machine
◆ Bolt making on lathe machine
◆ Facing, plain turning and step turning knurling
◆ Boring and internal thread cutting.
◆ Finishing of a surface on surface –grinding machine
◆ Gear cutting on milling machine (Spur Gear).
◆ Machining a block on a shaper machine.
◆ Drilling holes on drilling machine
Kinematics of Machine (PCC-ME 304) - 4 Credits

3L + 1T + 0P Detailed contents: Module 1 Introduction: Classification of mechanisms: Basic kinematic concepts and Definitions-Degree of freedom, mobility-Grashof’s law, Kinematic inversions of four bar chain and slider crank chains. Module 2 7 Kinematic analysis of plane mechanism: Displacement, velocity and acceleration analysis of simple mechanisms, graphical velocity analysis using instantaneous centers, kinematic analysis of simple mechanisms- slider crank mechanism dynamics- Coriolis component of Acceleration. Module 3 Friction devices: Belt drive, Clutch, Shoe brakes, Band and block brakes. Module 4 Gear: gear terminology, Involute and Cycloidal gear profiles, gear parameters, fundamental law of gearing and conjugate action, spur gear contact ratio and interference/undercutting. Gear Train: Analysis of simple, compound, reverted and epicyclic gear trains with problems. Module 5 Balancing of rotating masses: Balancing of rotating masses in the same plane by a single revolving mass. Balancing of several rotating masses in the same plane. Balancing of several rotating masses in different planes by two revolving masses in suitable planes. Module 6 Governors: Watt, Porter, Proel & Hartnell Governors, Effect of friction, controlling force, governor effort and power, sensitivity and isochronics.

References:

➔ Thomas Bevan, Theory of Machines, 3rd edition, CBS Publishers & Distributors,
2005.
➔ CleghornW.L. , Mechanisms of Machines, Oxford University Press, 2005.
➔ Robert L. Norton, Kinematics and Dynamics of Machinery, Tata McGrawHill, 2009.
➔ Ghosh A. and Mallik A.K., Theory of Mechanisms and Machines, Affiliated
East-West Pvt. Ltd, New Delhi, 1988.
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Constitution of India / Essence of Indian (-) - 0 Credits
Summer Entrepreneurship-II (-) - 6 Credits
Open Elective- I (MOOCs / SWAYAM / NPTEL (-) - 3 Credits
Graduate Employability Skills and (-) - 0 Credits